ACCUSTOP - Protection from Power failure and axis drop

Advanced power failure protection system for CNC machines. Prevent tool breakage, production loss, and job rejection caused by sudden power failures.

Axis Drop Problem in CNC Machines

The introduction of Computer numerical control (CNC) machines radically changed the manufacturing industry because of its key advantages like high accuracy and faster production. While CNC machines represent special industrial systems with their programmable capabilities, they face a critical challenge in position control of the gravity axis during power failures and voltage fluctuations.

Most manufacturing industries face problems in position control of the gravity axis during machining, particularly during unexpected power failures and voltage fluctuations. The axis slips downwards due to inertia and gravitational force, leading to expensive damages when working on the job.

Actual Cause of Axis Drop

When there is a voltage fluctuation or power failure, the servo will disable instantaneously because the three phase supply is given directly to servo. The time difference between servo disable and the brake enable, depending on the mass of the axis, causes the axis to drop.

ACCUSTOP Solution

The ACCUSTOP unit senses the three phase input voltage of the CNC machine and in the event of voltage fluctuation or power failure, the voltage to the brake is cut-off in advance, thereby preventing the gravity axis of the CNC machine from dropping.

Technical Specifications

3 Ph. Input Voltage415 V / 220 V AC 3 Ph.
3 Ph. Input Current15 mA / Phase
Frequency50 / 60 Hz
DC Input24 V DC from SMPS
Brake Contacts Rating200 V AC/DC 10 A Max
Emergency Contacts Rating100 V AC/DC 5 A Max
MountingPanel Mounting
CoolingNatural Air Cooling
Dimension (mm)L - 195 mm X D -150 mm X H – 63 mm
Weight1.8 Kgs.

Key Features

  • Sensing of Voltage Fluctuation, Power Failure & Phase Imbalance
  • Manual Emergency can be interfaced
  • Creates automatic emergency during voltage fluctuation and power failure
  • No changes required to the CNC machine parameters and CNC system
  • Suitable for all types CNC Systems and controls
  • Customization possible
  • Compact Design / Easy wiring
  • Maximum of 5 contacts can be provided
  • Unit can be mounted inside the electrical panel of the CNC machine

Benefits

  • Prevents tool breakage
  • Eliminates production loss
  • Reduces job rejection
  • Compatible with all CNC & grinding machines
  • Works with all types of CNC controls
ACCUSTOP Power Protection System